Conference Proceedings
Application of Computers & Operations Research in the Minerals Industry (APCOM) Proceeding 2025
Conference Proceedings
Application of Computers & Operations Research in the Minerals Industry (APCOM) Proceeding 2025
Separation of fine-grained rutile and zircon by flotation - a study of sensitive flotation chemistry with considerations for operational circuits
Flotation is extensively used to concentrate various sulfide ores including copper, lead, zinc, gold and nickel. It is not as common for oxide minerals; however, it is used for a range of commodities including rare earths, lithium, and tin. Less common are applications in mineral sands, which are usually processed with physical techniques. Some mineral sand deposits are challenging for the conventional approach and alternative techniques including flotation can provide an advantage. One example is the separation of rutile and zircon at Sierra Rutile with poor performance reported from attempts to use electrostatics on fine grained particles, below 150 um. To improve the separation, a flotation system was developed, incorporating an amine collector, starch depressant and fluoride activator. This zircon flotation system has been considered for Australian fine-grained deposits such as the WIM150 resource in Victoria, however little discussion of the underlying flotation chemistry is available, In this work, experimental results are presented to demonstrate that the system relies on sensitive surface and solution chemistry. The analysis includes fitting adsorption isotherm models using two nonlinear least square regression methods: orthogonal distance and a generalised reduced gradient algorithm (Microsoft Excel Solver add in - GRG Nonlinear). Curves prepared with both methods are compared, and the physical interpretation discussed. This computational approach provided a significant contribution to characterising the sensitive collector adsorption process that involves the formation of multilayers that for zircon, can be extensive. This work highlights the benefit oxide flotation can provide and acknowledges the challenge of operating a complex flotation circuit. It demonstrates that successful separation relies on good control over a sensitive chemical process. Some practical operational considerations are also provided, including the requirement for good water quality, automated reagent preparation and appropriate strategies to monitor reagents in flotation process streams. These considerations are relevant to the flotation of many different oxide minerals and are likely to assist operators to develop strategies for good consistent flotation performance.
Contributor(s):
G Wren, G Senanayake
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- Published: 2025
- Unique ID: P-04839-G6W8H0