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Conference Proceedings

Iron Ore 2002

Conference Proceedings

Iron Ore 2002

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The Importance of Fine Ore Chemical Composition and High Temperature Phase Relations - Applications to Iron Ore Sintering and Pelletising

In the iron ore industry significant emphasis is placed throughout the mining process on meeting chemical composition specifications for the export of fine ores, however, little has been published on the implications of ore chemical composition for iron ore sinter and pellet product quality. The ore bulk composition, together with the nature of the minerals in the fine ore both play a critical role in determining the type of high temperature bonding phases that form during sintering and pelletising. This paper uses the experimental determination of phase relations in model sinter and pellet systems such as Fe2O3-CaO-SiO2 (FCS) and Fe2O3-Al2O3-CaO-SiO2 (FACS) to examine the links between iron ore chemical composition and the temperatures used during sintering and pellet firing. The phase relations help to establish the critical thermal and compositional parameters that control the bonding phase chemistry which in turn influences the physical characteristics of the sinter or pellet matrix. Results show that lower Fe-grade (<62 per cent fe) ores and concentrates will typically form sfca as part of the final assemblage, medium grade (62 - 65 per cent fe) ores will form a mixture of sfca and sfca-i whilst high grade (65 - 68 per cent fe) ores will form largely sfca-i. the sfca-i phase is the most desirable bonding phase in iron ore sinter and pellets since microstructures composed entirely of sfca-i show higher physical strength and high reducibility compared to microstructures composed predominantly of sfca.>
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  • The Importance of Fine Ore Chemical Composition and High Temperature Phase Relations - Applications to Iron Ore Sintering and Pelletising
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  • Published: 2002
  • PDF Size: 0.838 Mb.
  • Unique ID: P200207031

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