Skip to main content
Conference Proceedings

Mill Operators Conference Proceeding 2024

Conference Proceedings

Mill Operators Conference Proceeding 2024

PDF Add to cart

Managing froth tenacity at BHP Carrapateena

Carrapateena is an iron ore copper–gold (IOCG) deposit hosted in a brecciated granite complex located in the Gawler Craton, South Australia. The ore is processed by a conventional sulfide flotation concentrator, producing a copper gold silver (Cu-Au-Ag) concentrate with chalcopyrite and bornite as the main copper bearing minerals. The flotation circuit includes a fine regrind to below 20 µm by 2 × 1.6 MW Metso HIG mills and operates with hypersaline water drawn from local wellfields. Since commissioning in 2020, Carrapateena has experienced operational issues from tenacious froth stability. Identified contributing factors include ultrafine particle size, flotation water quality and sulfide mineralogy mix of the ore. Froth stability has led to several challenges across the circuit, including froth transport in launders, hoppers; froth pumping performance; flotation cell control; concentrate thickener performance. Ultimately the need to manage froth in the flotation and thickening circuits often would constrain milling throughput. Carrapateena has embarked on a multi-year journey to address these challenges involving the development of froth mitigation operating strategies; modifying and expanding plant equipment to better handle froth volumes, the design and installation of froth busting equipment; and partnering with the site principal reagent supplier to explore alternative and additional reagents to provide the options required for the operating teams to regain froth control. This paper details the successes (and failures) of this froth management journey and outlines plans for the future.
Return to parent product
  • Managing froth tenacity at BHP Carrapateena
    PDF
    This product is exclusive to Digital library subscription
  • Managing froth tenacity at BHP Carrapateena
    PDF
    Normal price $22.00
    Member price from $0.00
    Add to cart

    Fees above are GST inclusive

PD Hours
Approved activity
  • Published: 2024
  • Pages: 28
  • PDF Size: 8.367 Mb.
  • Unique ID: P-04567-F8L6V7

Our site uses cookies

We use these to improve your browser experience. By continuing to use the website you agree to the use of cookies.