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Conference Proceedings

Mill Operators Conference Proceeding 2024

Conference Proceedings

Mill Operators Conference Proceeding 2024

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Regrinding – a subtle mix of liberation and chemistry

As orebodies become leaner and the mineralogy more complex the need to grind finer to achieve liberation, and therefore produce a saleable concentrate grade has led to the development of several fine grinding technologies. The IsaMill™, HIGmill™ and stirred media detritor (SMD) have all been developed for this purpose. In the first instance, a simple laboratory test can be performed to develop a signature plot to determine the kWh/t required to grind to the desired particle size. This is generally trialled at pilot scale to confirm the energy requirement. However, these tests do not examine changes in pulp chemistry and impact on downstream processing. Invariably at plant scale fine grinding, whilst achieving the target particle size (ie liberation), rarely achieves the optimum pulp chemistry for flotation. It was observed in the plant at Capricorn Copper Mine (CCM) that the regrind mill discharge typically had a reducing Eh, near zero ppm of dissolved oxygen and a high oxygen demand. This tended to yield poor metallurgical performance in the plant. In the laboratory, regrinding the regrind cyclone underflow produced a pulp that had an oxidising Eh, high dissolved oxygen content and low oxygen demand. Upon further investigation it was also noted that there was a marked difference in pulp temperature between the laboratory and the plant, and produced a superior copper grade/recovery curve. This paper describes how to conduct a laboratory test that produces a regrind mill discharge pulp chemistry similar to that observed in the plant, by using ceramic media that had been preheated and extending the grind time. These changes to the laboratory procedure produced pulp chemistry readings that were close to those noted in the plant, as well as simulating the poor metallurgical performance. Further work was completed to show how to restore the conditions needed to achieve improved metallurgical results.
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  • Published: 2024
  • Pages: 10
  • PDF Size: 0.507 Mb.
  • Unique ID: P-04569-G8T9Q9

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