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Conference Proceedings

Iron Ore 2019

Conference Proceedings

Iron Ore 2019

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Development of an experimental fluidised bed reactor for the processing of New Zealand titanomagnetite ironsand

Substantial deposits of titanomagnetite (TTM) ironsand are found throughout the west coast of the North Island of New Zealand (NZ). This titaniferous iron ore contains approximately 8 wt% TiO2 equivalent, which prevents its use as a feedstock concentrate for conventional blast furnace (BF) processes. At present, ~1.5 Mt/a of ironsand is utilised in the rotary-kiln production of direct reduced iron (DRI), and a further ~1 Mt/a is exported for blending as a minority component within BF sinters. However, the increased focus on reduced CO2 emissions is now promoting a renewed interest in alternatives to existing carbo-thermic DRI approaches. This study reports initial investigative work into the production of DRI from NZ ironsand via hydrogen-reduction in an experimental fluidised bed reactor.NZ ironsand exhibits a naturally-occurring particle size distribution in the range 90-250 m, making it potentially well-suited to fluidised bed processing. Fluidised bed processing provides a potential advantage for direct use of ironsand fines without pre-treatment of material such as pelletizing and sintering. In the current project, we have designed and commissioned a small-scale experimental reactor that enables fluidised bed reduction in Ar-H2 atmospheres at up to 1050C. This experimental reactor includes a novel in situ sampling system which utilises a micro-cyclone to extract a small amount of samples ( 5g) of partially reduced material at specific time intervals during a batch reduction. This study presents the initial results of the fluidised bed reaction of ironsand from this reactor. Also, this study shows that quantitative x-ray diffraction is a useful approach to characterise the quality of the reduced product. CITATION:Prabowo, S W, del Puerto, D, Ryan, M J, Longbottom, R J, Bumby, C W and Monaghan, B J, 2019. Development of an experimental fluidised bed reactor for the processing of New Zealand titanomagnetite ironsand, in Proceedings Iron Ore 2019, pp 456463 (The Australasian Institute of Mining and Metallurgy: Melbourne).
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  • Published: 2018
  • PDF Size: 1.056 Mb.
  • Unique ID: p201903047

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